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heat treatment production line

Brief Introduction ZHICHENG series automatic push-rod type heat treatment machine (oil quench & tempering), with many years’ experience in design and manufacture of similar products, PLC intelligence control program, have the characteristics of safe and energy-saving, highly automation and high production efficiency. This equipment has multi-purpose, can be widely used in casting products, and mechanical parts of oil & air quenching, annealing, tempering etc. With the continuous improvement of products, technical performance and degree of automation of heat treatment machines have been further improved. Here are the main components: segmented furnace body, control cabinet, PLC cabinet, upender, shaker, shaking table, pushing device, delivery system, quench & temper baskets etc. Working Process for Heat Treatment Machine Quench Part: Loading grinding balls — pushing grinding balls into the furnace— preheating — heating — heat preservation —pushing balls out from the furnace — quench (oil or air) —Loading mill balls Temper Part: Loading (original or after quenching) balls — pushing balls into temper furnace —heat —pushing balls out from furnace — Packing Characteristics of Heat Treatment Equipment Its advanced program can improve productivity and save energy. And compared with car-bottom heat treatment (quenching) furnace, it can save electricity 35%-50% more. The effect of quenching is better and can stabilize; For example, in the oil quenching conditions, it can ensure the grinding ball and cylpebs’ quench uniformly. Better to change the producing process according to the different balls heating technology. Deal with a big ball and small ball respectively. It can reasonably manage the equipment overhaul and maintenance. Reduce the consumption costs of the heat-resisting steel parts. Reduce the labor intensity and errors and easy operating. It has multi-purpose for different castings, such as oil & water & air quenching, annealing and tempering for Hi-Cr casting, Hi-Mn castings etc. We can CUSTOMIZE according to your REQUIREMENTS.
Product Advantage:

Energy saving than general heat treatment

Only one operator is needed.

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  • heat treatment production line

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Product Introduction

BASIC INFO.

Product Description

It mainly consists of heating furnace body, electric control system, hydraulic system, automatic pushing machine, automatic turning machine, automatic oil temperature control system, quenching mechanism, ring rail, cooling circulation system and so on.
Adopt PLC automatic control, each temperature area adopts dual-number display PID control temperature controller independent control, according to the heat treatment process requirements of the temperature of each temperature area arbitrary editing.
Oil temperature control. The quenching oil temperature is set according to the process requirements, and the oil temperature is automatically controlled to stabilize and improve the casting quality.
Furnace structure. Furnace body adopts high temperature high quality insulation material, normal work (room temperature 20±5ºC), the surface temperature difference of furnace body shell ≤50ºC, reduce heat loss, reduce energy consumption. Special furnace bottom structure, a shape resistance wire furnace bottom through the hall, and the use of special material tube sleeve suspended on the bottom of the furnace, can effectively oxide skin, dropped ball automatically collected, effectively reduce the oxide skin, dropped ball caused by short circuit phenomenon, reduce energy consumption, prolong the service life of resistance wire. If the resistance wire at the bottom of the furnace is broken, it can be repaired and replaced without stopping the furnace. PLC for omron or Siemens products, the main electrical components using Siemens, Omron  products, to ensure reliable operation
we also provide automatic steel ball production line. pouring machine. hot metal transfer system. automatic separation ans sort equipment. castif ball mtal mold.and etc
process flow chart:Heat Treatment Equipment Quenching Tempering Furnace for Grinding Media

Zhicheng company iron mould  coated sand  production line has been exported to Congo, South Africa, Zimbabwe, Russia, Uzbekistan,Zambia, Vietnam, Mongolia and other countries

Heat Treatment Equipment Quenching Tempering Furnace for Grinding Media
Heat Treatment Equipment Quenching Tempering Furnace for Grinding Media

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Heat treatment equipment

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