BRIEF INTRODUCTION OF CASTING RINDING BALLS PRODUCTION LINE
Automatic Casting Grinding Balls Production Line adopts the sand coated metal mold type process technology, widely used to produce the chrome ball grinding media (mill ball), crankshaft, brake drum, wheel hub, casting ball, casting section, water meter case, engine cylinder cover and some other medium-small size of castings.
The grinding balls production line drives by hydraulic, pneumatic and electric method, PLC automatic control. At the same time, it has the touch screen on the control panel which is to monitor the whole producing process, and automatic alarms when the machine has the problems. For each working position, arranging the sub-control box which shows the working condition and has the emergency stop button.
This grinding balls molding line has the ability of remote maintenance & diagnose remote failure functions. The operators for the molding line is responsible for pouring, auxiliary cleaning, monitoring, sand core setting works.
MAIN COMPONENTS
molds opening unit
molds closing unit
turnover unit (single/double working position)
vibrating sand falling unit
sand blowing unit(double/four working position)
pushing mold/sending mold unit
delivery roll
pouring system
TECHNICAL PARAMETERS
Working method: open type+ flexible transport+multilevel supply drive operation mode. (The production line and pouring system, working separately and cooperated steadily.)
Driving method: Hydraulic drive + pneumatic
Loading power capacity: 100KW (not include air compressor)
Air compressor: air consumption:3m³/min or 5m³/min; working pressure:0.8Mpa
Unloading working tempo:50″/time
Control method:automation control+remote service
Operators for molding line: 4 operators. One is for sand molding(sand blowing part); one is for pouring, operate the pouring system; one is for cleaning molten iron slag on the mold after pouring; one is for waste sand mold cleaning.
Metal molds online: size: 630mm*630mm & 840mm*840mm
Molding line function: two different sizes of balls producing at the same time
