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Automatic Grinding Ball Molding Line

Automatic grinding ball molding line adopts sand coated in metal mold cavity technology.Cast grinding ball production line widely used to produce cast grinding media balls which are used in mining industries,cement plant,power plant,etc.Steel grinding ball casting line is full- automatic and just need 4 workers.Producing grinding ball from Dia 40mm to 150mm.

  • Brand:

    Ningguo Zhicheng Machine
  • Payment:

    TT
  • Product origin:

    China
  • Color:

    Green and Yellow
  • Shipping port:

    Shanghai
  • Lead Time:

    5months
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Product Details

Fully Automatic Grinding Ball Molding Line

 

Grinding Ball Molding Line Function:

Cast grinding ball production line adopts sand coated in metal mold cavity technology.Steel grinding ball making line is used to produce cast grinding balls from Dia 40mm to Dia 150mm.These cast grinding ball is widely used in mining industry,cement plant,power plant,etc.Its Control mode is automatic PLC &intelligent remote service.Equipped with PLC automatic control and touching screen.Operators can monitor the whole production process by touching screen.If there is any problem,it can automatically alarm.All control box has emergency stop button.It also has the ability of remote maintenance&remote diagnose failure functions

 

Steel Grinding Ball Making Line Main Parts:

Pouring station

Pushing grinding media mold machine

Changing direction&lifting grinding ball mold station

Motorized roller,Open mold station

Grinding ball coming out from mold station

Vibrating used sand machine

Intelligent temperature control station

Molding sand station

Close mold station

 

Grinding Media Ball Casting Line Flow Chart:

 


Mill Grinding Ball Manufacturing Line Production Process:

Preheat grinding ball mold into a certain temperature→Grinding ball mold into molding station and shooting sand→Operator checks(If the sand is not shot well into the mold cavity,the operator will repair this part)→Close mold→ Pouring molten metal liquid→Opening mold,then grinding ball coming out from the mold→Cleaning the residual sand→shooting sand again.

 

In our factory,there are two models grinding ball production line widely sold.

One is ZZJX-630-F4(The capacity is 3500-10000ton/year);the other is ZZJX-840-F4(The capacity is 10000-15000ton/year). Below,we briefly list the technical parameters difference.

 

Technical parameters difference between ZQJX-630-F4 and ZQJX-840-F4 grinding ball production line

Item

ZQJX-630-F4

ZQJX-840-F4

Floor space

L37m*W12m

L45m*W14m

Driving mode

By hydraulic

By hydraulic

Installed capacity

100kw

100kw

Air compressor

Gas consumption is 3m³/min

Working pressure is 0.8Mpa

Gas consumption is 5m³/min

Working pressure is 0.8Mpa

The fastest running speed per mold without loading

≤40second/mold

≤40second/mold

Control mode

Automatic PLC+Intelligent remote service

Automatic PLC+Intelligent remote service

Main Workers needed

Four people

Four people

Grinding ball mold size

630*630mm

840*840mm

Grinding ball mold Qty needed

78 pairs

70 pairs

 

The production time of steel ball production line is about 5 months

 

These grinding ball molding lines have exported to Congo,Zimbabwe,Outer Mongolia, Zambia,South Africa,Malawi,Vietnam,etc.


For a complete grinding ball production line,it needs about 10+pcs 40 OT containers(It mainly depends on how many size mold do you need)

 

Our advantages:

1) We are the leading manufacturer in China for grinding media production line,grinding media heat treatment plant,grinding media mold,grinding ball producing related equipment.

2)20+Years manufacture experience.

3)We have sold out 200+Grinding ball making machines.Customers are the best way to prove the quality of our grinding ball molding lines.

4) More than 40+patent for invention


For more detail information about grinding media production line,please contact with us.


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